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PEELING – CONCRETE FLOORS:
DESCRIPTION
A loss of adhesion from concrete flooring results in flaking and peeling if the paint coating.
POSSIBLE CAUSE
- Inappropriate coating for the amount or type of wear and exposure the floor will receive.
- Hardeners added to concrete often prevent good adhesion.
- Concrete contains alkali, which is pushed to the surface as water
migrates through the concrete. When the water evaporates, the alkali
leaves a crystallized substance called efflorescence between the
concrete and the paint that pushes against the paint film and causes
peeling.
- Grease, oil, wax, and dirt tend to soak in and are difficult to remove from concrete.
- Moisture seeping through concrete floors in that is laid on-grade, without a moisture barrier, do not hold paint well.
- If a concrete floor is old, it could crumble, taking the paint film with it.
- Peeling from concrete also can occur when an oil-based floor finish is
applied to a bare, unetched, uncured concrete floor. When oil resins
contained in the floor coating come in contact with the alkaline
concrete surface, they combine; react with one another, and the oil
coating. This reaction is called specification and results in extremely
poor adhesion and softness of the alkyd coating.
SOLUTION
- Concrete
must be free of moisture as much as possible (moisture seldom drops
below 15% in concrete). Test for moisture or dampness by taping the
edges of a 2’ x 2’ plastic sheet on the bare surface (an asphalt tile
or other moisture-impervious material will also do), sealing all of the
edges. After 48 hours, inspect for moisture, discoloration, or
condensation or the concrete or the underside of the plastic. If
moisture is present, the source must be located and the cause corrected
prior to painting.
- Remove all surface contamination
by washing with ProClean Professional Prep Wash Cleaner or other
appropriate cleaner, rinse thoroughly, and allow to dry.
- Scrape and sand existing peeled or checked paint to a sound surface. Sand glossy surfaces dull.
- Remove
all from release agents, curing compounds, salts, efflorescence,
laitance, and other foreign matter by sandblasting, shot blasting,
mechanical scarification, or suitable chemical means. Refer to ASTM
D4260. Rinse thoroughly to achieve a final pH between 7.0 and 10.0.
Allow to dry thoroughly prior to coating.
- Surfaces
must offer sufficient profile to achieve adequate adhesion. If the
concrete feels like 120-grit sandpaper, the profile is enough for the
product to bond properly with the substrate. If the surface does not
have this texture, etch the surface with H&C Concrete Etching
Solution first, following label directions. For very smooth surfaces
(toweled concrete with no porosity), use H&C Concrete Etching
Solution at full strength. For smooth-troweled concrete with some
porosity, 1 part H&C Concrete Etching Solution to 2 parts water
should be etched. Do not etch painted concrete does not need to be
etched. Do not etch painted surfaces.
- Because water
will collect in low spots and deposit etching and cleaning residue, it
is recommended that the floor be vacuumed to remove any remaining water.
- If
surface deterioration presents an unacceptably rough surface, ArmorSeal
5020 Floor Resurfacer is recommended to path and resurfaces damaged
concrete. Fill all cracks, voids, and bugholes with ArmorSeal Crack
Filler.
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